Analysis of the Application of Total Productive Maintenance as a Support for Productivity by Measuring the Overall Equipment Effectiveness at PT Sumalindo Lestari Jaya Global TBK

Doddy Adhimursandi, Rio Haribowo, Ririn Novianti


This study aims to measure the value of equipment effectiveness, find the root cause of the problem and provide proposed improvements. The research was conducted on a Rotary Lathe machine that has a fairly high level of breakdown. This study began by measuring the achievement of the overall equipment effectiveness (OEE) value, then identified the six big losses that occurred. The results showed that the average OEE value on the machine Rotary Lathe was 80.17%; this effectiveness value was classified as not reaching ideal conditions for a world-class company, ideally 85%. The biggest factor influencing the OEE value is the percentage factor of six big losses on idling and minor stoppages of 53.44% and setup and adjustment by 41.75% of the all-time loss. The proposed remedial measures are to increase preventive maintenance activities on production machines, determine setup standards on machines, hold periodic worker and operator training programs, clean machines and work areas before and after the operation process and provide repair tools as needed.


Total Productive Maintenance; Overall Equipment Effectiveness; Six Big Losses; Fishbone Diagram

Full Text:



Assauri, Sofjan. 2008. Manajemen Produksi Dan Operasi. Edisi revisi Jakarta: Lembaga Penerbit FE UI.

Benjamin S Blanchard. 1995. Maintainability: A Key To Effective Serviceability and Maintenance Management. New York: A Willey – Interscience Publication.

Dhilon, B. S. 1997. Reliability Engineering in System Design and Operation. Singapore: Van Nostrand Reinhold Company, Inc.

Gaspersz, Vincent. 2007. Manajemen Produktivitas Total. Jakarta: Gramedia Pustaka Utama.

Haming, Murdifin dan Nurnajamuddin. 2014. Manajemen Produksi Modern: Operasi Manufaktur Dan Jasa. Buku Edisi. Jakarta: Bumi Aksara.

Indrajit, Richardus Eko dan Permono, Ajar. 2005. Manajemen Manufaktur. Yogyakarta: Fahima.

Manzini, Riccardo. Dkk. 2010. Maintenance For Industrial System. London: Springer.

Nakajima, Seichi. 1984. Introduction to TPM (Total Productive Maintenance). Tokyo: Productive press, Inc.

Nakajima, Seichi. 1988. Introduction to Total Productive Maintenance. Cambridge: Productivity Press.

Sugiono. 2012. Aman Dan Resiko Dalam Pengadaan Atau Jasa Pemerintah. Jakarta: Visi Media.

Willmott, P. 1994. Total Productive Maintenance : The Western Way. England: Butterworth – Heinemann LTD.



  • There are currently no refbacks.

Copyright (c) 2022 International Journal of Multicultural and Multireligious Understanding

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

International Journal of Multicultural and Multireligious Understanding (IJMMU) ISSN 2364-5369
Copyright © 2014-2018 IJMMU. All rights reserved.